High Speed Ampoule Sticker Labeling Machine

The vial sticker labeling machine is completely automatic and can be operated at extremely high speeds. Moreover this machine is very user friendly, and also has several other outstanding features. In fact, it is built using the most modern micro processor controlled label dispensing system. The vial labeling machine also includes the latest sensing system for labels, and many other products. It is therefore regarded as the ideal machine for labeling round vials, small sized bottles, and several other round objects; which are made from glass, plastic, PET, HDPE, PP, etc. This swift and sturdy equipment has the ability to label at the most 300 units in a single minute; based on the diameter of the product and size of the label. Further, the roller spacing device of this totally automatic vial sticker labeling machine, results in a simple no parts change system. In addition to this, it also helps you to do away with the star wheel or feed worm for evenly separating the products. Besides this vial labeler machine even incorporates an exceptional, single point synchronized speed control system. Moreover, it also has a programmed label length detecting system. This built-in mechanism thus helps to avoid the manual feeding and storing of the label length data into the memory; and again retrieving that information every time, when you want to change the label size and restart the vial labelling machine. As a result this automated system helps to save your time by preventing machine downtime, and also increases the efficiency. These vial labeling machines are even available with an optional tough glass, or acrylic safety cabinet. This advanced vial labelling equipment actually includes all the basic features that are required in a standard machine, to meet the diverse needs of the customers in the local and global market.

No Label Data Input/retrievals require for any Label Size

No Change Parts for Product and Label size

Single Pot On-line Speed Variation control

Synchronized speed of Label Dispensing, Conveyor and Pressing Device

Virtually Maintenance free machine

Easy to change label application height

User Friendly Label Placing Adjustments

Self Protected against Voltage Fluctuations

Suitable for On-Line Inkjet and Contact Coding System

Suitable for Partial, Full Wrap Around and Overlap Labelling

Built In A.C. Variable Frequency Drive System.

Fully Stainless Steel finishes Machine

Labelling accuracy±1mm
PLCProgrammable Logic Controller Unit – DELTA Make
Touch ScreenDelta Make Touch screen
Stepper MotorSanyo denki stepper motor – Japan make
Servo MotorPanasonic / Delta Make
MicroprocessorMicroprocessor controller by Bhagwati make
Sensors ( Product / Label )Leuze – USA or Sick Germany make
AC Drive ( Variable Speed)Delta Make
All Electrical / Electronic cablesLabb – Germany make
Pneumatic cylindersSMC / Festo make
Label Height8 mm to 70 mm Standard*
Label Length12 mm Minimum
Label Roll Dia.400 mm
Core Dia.75/76 mm
Gap Between two LabelsAppx. 3 mm
Product Diameter14 mm to 85 mm*
Electrical220 VAC Single Phase Power Supply (50/60 Hz)
Power1.5 Amp.
Capacity0.75 Kw
SpeedUp to 300 Labels per minute depending on Product and Label Size. The speed is also depending on stable movement of product on machine conveyor at higher speed.
Conveyor height830-875 mm*
Direction of MovementLeft to Right from operator side

Machine’s material of construction

Machine Main Base FrameStainless Steel 304 Pipe Structure
Machine CoveringsComplete in Stainless Steel 304
Product Contact PartsStainless Steel 304
Non Contact PartsStainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Star-wheelStainless steel with Teflon/stainless steel roller
Feed wormTeflon
Tray for infeedStainless Steel with chain type conveyor
Tray for outfeedStainless Steel
BearingsSKF / Niche / Equivalent
Plating(Wherever Applicable)Zinc / Hard Chrome / Blackening
Wrapping BeltEnd Less Sponge Coated Wrapping Belt
Bottle Separation / Spacing UnitTeflon Feed worm
Dispenser RollersRubber Molded + Aluminum + Knurling Rollers
Dispenser Unit Up & DownScrew Based UP & DOWN Assembly

Label Roll Empty – Machine Stop System with Alarm

Missing Label in Roll – Machine Stop System with Alarm

Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.

Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed ranges available.

Toughened Glass or Acrylic Safety Cabinet for Machine

Tower Light showing the machine status / operation

Colour or Mono Touch Screen with PLC for machine operation and showing various error messages and information on display.

Special Sensing system for checking missing label on product

Low Compressed Air – Machine Stop with Alarm system for pneumatically o- operated coding system

Visison System for checking Barcode, presence or absence of Coding or pharma code on labels

Vision System with OCR system for checking coding on labels

Online pneumatically operated product rejection system

Turn Table and Packing Conveyor